Quality assurance department - IZUMI CHAIN MFG.CO.,LTD.

Quality assurance department

  • Quality
    assurance

The quality assurance department is composed of the quality assurance section and the inspection section.
Based on our policy “Not receive ,manufacture, and send inferior goods”, our quality assurance section handles with any complaints of our products and controls any trouble in the firm.
The inspection section measures products by using a special measuring equipment and if it is especially important, an inspector checks the products.

Quality assurance section

The quality assurance, handles with any complaints of our products and controls any trouble in the firm dose the specific work below.

Duties for complaints
Handles with any complaints of our products
Duties for Recording sheets
Recording the sheet that we write any problems in during the manufacturing process not to have the same problems again and checking the state of manufacturing progress
Quality improvement activity
Operating improvement quality committee and inspecting the regular checking method that we decide at the committee
shipment approval activity
Confirming the suitability of the document and checking the manufacturing process/inspection and authorizing the shipment if there is any problems
Duties about ISO and JIS
Business management based on ISO and JIS standard
Quality control activity
Deeply inspecting any problems and informing the results to each section

From the viewpoint of customers, We always works on the improvement of the organization in the company.

品質保証課の様子。製品に対するクレームへの対応や社内で発生する様々な不具合への対応を行っている 品質保証課の書類チェックの様子

Inspection section

Basically each worker does an inspection at the manufacture department and the inspection section measures products by using a special measuring equipment and if it is especially important, an inspector checks the products.
We gives various tests by contents divided by quality importance, and manages the product quality based on data worked to collect the statistics as needed.
We feeds back information to a previous process by any chance when We discovers a delinquen, and tries for maintenance improvement of the product quality.

Inspection of middle process
Check of the quality at the point in time in the process of manufacture
Inspection of part and product
Check of the quality of the finished parts and products
Receiving inspection
Check of the quality of a parts and the products delivered from subcontractors
Delivery inspection
It is checked the final product quality before the delivery to customers
Making of reports
Making of a test result report and the report card for request duties, and making of an inspection statistics document and the inspection report
Management,
official approval and proofreading of the measuring equipment
Check whether or not the measuring equipment which is used at each post meet a standard when measuring equipment identifies product quality in confirming product quality

We have an outline shape measuring instrument and an image sizer, a three-dimensional measuring instrument and other latest measuring equipment to support every needs and enable the highly precise measurement

●List of other measuring instruments
・Roundness measuring instrument ・Surface roughness ・HR hardness-meter ・HV hardness-meter
・MHV Hardness-meter ・Measuring microscope ・Microscope 
・500kN Pulling testing equipment ・300kN Pulling testing equipment ・25kN Compression testing equipment 
・2kN Compression testing equipment, etc.

製造工程内のその時点での品質のチェックする「中間行程検査業務」 完成した部品・製品の品質のチェックする「部品・製品検査業務」 直轄外注先から納入された部品や製品の品質のチェックする「受入検査業務」 顧客先へ納入前の最終的な製品品質のチェックする「出荷検査業務」 依頼業務に対する試験結果報告書や成績表の作成、及び検査統計資料・検査報告書の作成をする「報告書の作成業務」 各部署で使用されている測定機器が、製品品質を確認するうえで基準を満たしているかどうかのチェックする「測定機器の管理・検定・校正業務」 高精度な測定を可能にする輪郭形状測定器や画像寸法測定器、三次元測定器やその他最新測定機器を駆使し製品を精査します 真円度測定器、表面粗さ測定器、HR硬度計、HV硬度計、MHV硬度計、測定顕微鏡、マイクロスコープ、500kN引張試験機、300kN引張試験機、
    25kM圧縮試験機、2kN圧縮試験機なども完備